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Omni-Channel Fulfillment Transformation

Brownfield Transformation with 3x-8x Increased Performance.​​​

Trew transformed JD Sport’s omni-channel facility with SmartMoves WX® WES, ASRS, sortation and over 3.5 miles of conveyance to overcome facility constraints, labor shortages, and explosive SKU growth. The result? Increased 3x-8x performance and automation 80% of manual work.

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BENEFITS

  • 3x more throughput than the previous manual operation  

  • Brownfield upgrade without disrupting operations 

  • Direct-to-Consumer, Store Fulfillment & Returns

  • Smooth, shared inventory omni-channel execution

  • Peak-season and new-product-launch stability 

  • 90% of volume running through automation  

  • Improved future capacity  

  • Labor-efficiency improvement  

  • Training time cut by 80%  

  • Improved ergonomics and safety 

  • Bottleneck-prevention flow control

  • Two-touch crossdocking

  • SmartMoves WX® WES 

  • (17) MiniLoad AS/RS  

  • (6) Shuttle Systems  

  • Put-to-Light (Stores) 

  • Put-to-Light (Ecommerce & Returns)

  • Sliding Shoe Sorter 

  • 3.5 miles of conveyance

  • Print-and-Apply stations 

  • Inline weigh scales  

  • Fluid truck loading via telescopic boom conveyors  

  • Automated case sealing 

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TECHNOLOGY

Explore these tiles to learn about the value-stream that brought this solution to life.

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